A general manager of a printing and dyeing company in Zhejiang believes that in the Internet era, traditional printing and dyeing companies use the Internet to “seamlessly connect” dyeing production, real-time information feedback, production instruction adjustment, etc., accelerating the pace of deep integration of the two informatizations, and enabling traditional printing and dyeing companies to move forward. Enter the upgrade “fast track”.
Walking into the printing and dyeing workshop, each dyeing machine is equipped with a CNC computer, but there are only a few staff.
Where have all the workers gone? “Most of our dyeing workshops are internationally advanced automated production lines from South Korea and Hong Kong, which are ‘integrated’ with the workshop control room, so workers are basically not required for production operations. “The Minister of Printing and Dyeing Power said.
Following the director of the printing and dyeing power department, the reporter walked into a small house with an area of less than 20 square meters in the dyeing workshop. Inside, three young people were staring at the computer, typing on the keyboard and clicking the mouse from time to time. “This is the core of our dyeing workshop, the centralized control room.” said the company’s power department director.
This is the dyeing centralized control system running by the printing and dyeing company. It controls the entire dyeing process in the workshop and records all data during the dyeing process. “We select the corresponding dyeing process curve from the product proofing results from the process database, and then ‘command’ the production process of each dyeing machine throughout the entire process according to the scheduling of the production operation system to realize automatic operation of the production line.” In the control room, work The personnel introduced and clicked the mouse to demonstrate the entire process of dyeing control to reporters.
Click the mouse to make the machines and equipment work “obediently”. The centralized dyeing control system is just the beginning of the machine networking construction of Dongsheng Printing and Dyeing Company. It is understood that the printing and dyeing company will also implement an interactive centralized control operating system project for the dyeing production process, and fully apply the ERP software system to the company’s planning, sales, technology, production, quality, warehousing, finance and other links to realize the networking of machines: The production data of each dyeing machine is interconnected and highly integrated with ERP to establish a micro-IoT factory of “automated production line + industrial robot + dedicated network”.
It is understood that after the implementation of this project, the level of corporate management can be further improved, and product quality and market competitiveness can be improved: the number of employees in the workshop will be reduced by more than 20%, the average product production cycle will be shortened by more than 20%, and the comprehensive cost will be reduced by more than 10%.
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